Sublimation Printing in Knoxville, TN

Sublimation printing, sometimes referred to as “dye sublimation printing”, is the method used for creating t-shirts that have an all-over photographic effect. That is, the entire t-shirt is printed with an image that possesses photographic clarity. T-shirts printed in this manner have become hugely popular in recent years with the method being employed by everyone from professional sports teams to world-renowned fashion houses. TShirtWorx in Knoxville, TN can create t-shirts for your organization or business using the sublimation process that will elevate your company’s marketing efforts, inject life into your fundraising campaign or greatly enhance the image of your team.

How Does Sublimation Printing Work?

During the sublimation image transfer process ink is heated to such a degree that it moves from solid to gas without ever liquefying. In its gaseous form it then permeates the fabric of the shirt and becomes one with the fibers. The entire process is as follows.

Step 1

Once you’ve decided exactly what design you want on your t-shirt, that design is printed from the computer onto a large piece of paper using special sublimated inks. Our printing professionals will use this paper as the medium for transferring the image to the shirt.

Step 2

We place the t-shirt into a heat press machine and place the printed design from step 1 on top of it. The heat press is set to 180 to 210 °C (375 °F) and pressure is applied for 60 seconds. It is during this phase that the ink becomes gaseous and infiltrates the fibers of the shirt.

Step 3

Once the heat is turned off, the ink that has permeated the fibers of the t-shirt re-solidifies and is locked into place. At this point the transfer of the image from paper to t-shirt is complete. When the process is done correctly the image effectively becomes one with the shirt and will only deteriorate over time at whatever rate the fibers of the shirt break down.


Although sublimation printing seems a straightforward process, great care must be taken to ensure the image is transferred seamlessly. Other Knoxville, TN printing houses less committed to quality than TShirtWorx may give you back t-shirts with images that seem to bunch up in areas or which don’t properly cover the entire shirt.


Trust TShirtWorx For All Your Custom T-shirt Design and Printing Needs

Sublimation printing has revolutionized the t-shirt printing business since its introduction around the turn of the century. As camera phones become ever more sophisticated and online image sharing websites continue to reinforce the primacy of the image, sublimation printed t-shirts are becoming must-have items for many young people. In addition, sports teams at every level have harnessed the power of the sublimation printed t-shirt to generate enormous new revenue streams.

If you are looking for a way to jump start your fundraising efforts, draw attention to your brand or elevate the visibility of your cause, consider beautiful, long-lasting sublimation printed t-shirts from TShirtWorx; the Knoxville, TN area’s one-stop shop for high-quality, affordable t-shirt design.